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 BUYERS GUIDES 01 / 08 / 05
 

Outboards for cruisers, 4-10 horsepower

A cheap sailing cruiser with an old and unreliable inboard, or no engine at all can be given a new lease of life relatively cheaply by simply bolting on a new outboard auxiliary engine. The boat can be re-engined at a fraction of the cost of an inboard installation, with the added benefit that if you use a lifting transom bracket, the outboard can be removed completely from the water while sailing, cutting down on hull drag, so maximising your speed and upwind ability.

Sail power engines

In the past 10 years 'sail mate', 'sail power', or similarly marketed outboards have gained in popularity, with just this demand in mind. Usually long shaft motors, they will have a number of features to suit the sailing cruiser, such as a battery charging circuit and high thrust, low pitch propeller and the gearing to match, for displacement craft. A quick word on battery charging circuits of such motors. They won't generally have a dynamo or alternator, so will just be the rectified AC current from the ignition system, at best trickling out about 6 Amps at 12 Volts. This is enough to run your compass light and depth sounder, and that's about it, so don't think you'll be running your fridge freezer and disco lights off it!

If in doubt… go deep

The shaft length of an outboard is usually measured from the inner top surface of the transom clamp to the cavitation plate (the horizontal plate over the prop). Outboards generally come in three shaft lengths; 15, 20 and 25 inches. Sometimes you can spot a spacer piece fitted into the leg of long shaft motor, although often nowadays a manufacturer will have different leg castings for the different length shafts.

The downside stated by the manufacturers of fitting a longer than necessary shaft motor is that it unnecessarily deepens the draft of the boat. For sailing cruisers which will have keels and rudders far deeper than any motor, this is not an issue. The consequences of having too short a shaft on a sailing cruiser motor are far more serious though. The very time the safety of you or your boat will depend on your engine will be when you are trying to claw your way off a lee shore into strong wind and steep waves. Often a shorter shaft motor that has always performed admirably will meet its downfall in such conditions, when the combination of steep waves and the short shaft will cause the prop to be lifted clear of the water, losing the boat valuable ground upwind while racing wildly and noisily, just to add to the stress of the situation. Even worse, a short shaft may need to be lowered so far down to be effective, its powerhead could be pooped by a following sea.

Do ensure though, if using a long shaft motor with a lifting transom bracket, that the bracket is man enough for the job. A long shaft motor develops greater torque effects at the bracket than its short shaft equivalent.

Two versus four

Another choice you will need to make is whether you go for a two or four stroke motor. Put very simply, two strokes are the kind of simple, nasal sounding engines, in which the lubricating oil for the engine's moving parts is added to the fuel, and then burnt with the fuel, creating that noxious smell reminiscent of teenagers' motor scooters. Four strokes are the sort of engines you find in petrol cars, with the lubricating oil being added separately to a sump and pumped continuously round the moving parts as the engine runs. A two stroke engine is lighter, more powerful for a given weight, cheaper and easier to service and mend than its four stroke equivalent, because it uses a simpler combustion cycle that does away with camshafts, timing belts, oil sumps and the like. A two stroke can also be thrown in the car boot without worrying about its oil draining into its cylinders. On the downside, although emissions laws have forced two strokes to clean up their act in recent years, they are still environmentally much more damaging than fours. In many inland waterways in the UK and Europe, there is no choice; two stroke engines are banned.

The argument for four strokes, providing you can live with the extra cost, weight and bulk is far more persuasive, for the cruising yachtsman, and not just for environmental reasons. Because they have a better lubrication system, they last longer, providing they are serviced correctly. Four strokes will also idle all day, which is great for manoeuvring in marinas, where two strokes will often begin to foul their plugs, run roughly and may eventually cough to a halt if idled for a long time. Even more importantly, four stroke engines are more fuel efficient, partly because there's no two stroke oil to buy. According to Mariner, their 4 stroke motors are typically 39% more economical than their 2 stroke equivalent. Finally, I'm yet to meet anybody who likes the messing about with measuring jugs and mental arithmetic that the mixing up of two stroke fuel entails.

What's in a name?

Look carefully at a number of different manufacturers' engines and you might start getting feelings of déjà vu as you spot familiar castings and features. That's because there's a lot of 'badge engineering' in the world of outboards, particularly the small ones. Mariner and Mercury are the same engines with different stickers on, as are Johnson and Evinrude. Mariner's Sailmate 4 is a detuned and re-badged version of Tohatsu's Sail Drive 5.

As Fairweather Marine's Head Technician Mark Compton explained, manufacturers should not be berated for such badge engineering,

“it's good news for the customer, as the sharing of tooling and design costs brings prices down. All these well known manufacturers' products are as reliable as each other, and all have 2 year warranties, so the most important consideration when buying an engine nowadays is the proximity of the dealer for your servicing and parts.”

The only traditionally independent manufacturers are Honda and Yamaha, although even these are now making some of their parts available to other manufacturers.

What about secondhand?

Although this article is primarily concerned with new engines, here, very briefly are some pointers for buying a second hand engine.

Always hear it run, unless it is being sold for parts at an appropriately low price. If the seller wishes to run it with no water 'just for a short time, won't do it any harm' etc., run a mile. You really need to run the engine up to operating temperature, which will take 5 minutes or so, and running it for more than a couple of seconds without water running through it could damage the water pump impeller. Hopefully it will be ice cold when you come to start it, if the motor has been pre-warmed… be-warned.

It should start within 2 or 3 pulls. Once it is running off choke, in neutral, in a bucket of water or with mufflers pumping water into it, make sure water is squirting out of the telltale under the cowl. Turn the throttle right down to idle and leave it there for a few minutes, especially if it's a 2 stroke; you want to make sure that lack of maintenance and a blocked idle jet aren't giving it trouble at low revs. Your world should not fill with smoke at this point, especially if it's a four stroke. A certain amount of blueish smoke should be expected with a two stroke.

Feel the temperature of the water coming out of the telltale, it should be warm, but not too hot to touch. If it's red hot and steaming, chances are that some of the waterways are blocked, the engine has been overheating, and you should walk away. Have a visual check for oil leaks from the engine and corrosion on the leg. If you are outdoors, very briefly put the engine into forward and reverse gears, ensuring the prop turns. If it's in a bucket, prepare to get wet feet. If this can't be done, when the motor is stopped, put it in forward and reverse and with the cowl removed turn the flywheel slowly by hand, watching that the prop turns too.

When you hit the stop button the engine should stop quickly and smoothly. If it runs on, coughing and backfiring for 5 seconds with your finger on the stop button, it's probably running hot, badly coked and hasn't been well maintained.

Like any second hand good, the main consideration is the bona fides of the seller. Ensure there's a plausible story for the sale, that the motor has been serviced throughout its life and beware of stolen motors, they are a very portable item. The insurers' database of stolen outboards can be searched at www.stolenboats.org.uk.


Specifications
Price: £899
Engine: 1 Cylinder, 4 stroke, overhead valve, 138cc
Starting: Manual
Controls: Tiller Handle
Gear Shift: Forward-Neutral-Reverse
Transom Height: 508mm / 20"
Fuel Tank: Integral 1.5 litre
Weight: 26kgs
Charging: Optional 12V 6A
Pros: 180 degree steering range, very light
Cons: New design, could be expensive to maintain

Suzuki DF6L

The Suzuki 6 hp four stroke is a completely new design, grown out of the established 4 and 5 hp models. According to Suzuki,

“An industry first is the digital capacitor discharge ignition system. This combines the ignition coil and control processor into a corrosion resistant single unit which produces precise control of the ignition timing, gives stable idling and has a built in rev limiter.”

The cynic within me would tell you to beware of industry firsts, sounds expensive to replace, if it went wrong!

A useful feature is 180 degree steering range. This is an advantage over competitors such as the Honda BF5 with it's narrower steering angle, when it comes to manoeuvring a yacht in a tight spot. At only 26 kilos for 6 hp in a four stroke, it's also the lightest on the market.


Specifications
Price: £1589
Engine: 2 Cylinder, 4 stroke, single overhead cam, 302cc
Starting: Manual or electric
Controls: Tiller Handle or remote
Gear Shift: Forward-Neutral-Reverse
Transom Height: 508mm / 20"
Fuel Tank: Separate, not included
Weight: 45kgs
Charging: Optional 12V 7A
Pros: Powerful, stylish design
Cons: Very heavy

Johnson 9.9 (Four Stroke)

At 9.9 hp, this four stroke has just about the largest motor you'd want as a small sailing cruiser's auxiliary engine. You can tell by the prettification, such as the sexy white streamlined plastic under cowling, and an elegantly tapered leg of a heftiness that would do a full size snooker table proud, that this is the sort of motor that's not designed to be thrown in the car boot with ground tackle and muddy wellies.

At 45 kilos, you won't be throwing this one anywhere. As a permanent transom fixture though, it's a nice bit of kit. Its overhead cam engine is a smoother and more fuel efficient improvement over its overhead valve competitors.


Specifications
Price: £656
Engine: 1 Cylinder, 2 stroke, 102cc
Starting: Manual recoil
Controls: Tiller Handle
Gear Shift: Forward-Neutral-Reverse
Transom Height: 508mm / 20"
Fuel Tank: Integral 2.5 litres
Weight: 20kgs
Charging: Yes
Pros: Cheap, reliable, high thrust in reverse
Cons: Ageing technology, bad fuel efficency

Mariner 4hp Sailmate

This ancient Mariner has sold in its thousands and reached almost classic status in recent years as the de facto propulsion for small sailing cruisers. Please note that the Tohatsu 5 Sail Drive (RRP £739) is the same motor with a different carburetor, so my comments are valid for both.

The Mariner's 7” pitch propeller is a high thrust prop, designed to give equal thrust both forwards and in reverse. This gives it a good amount of braking force when chucked into reverse during awkward parking. This engine has a good reputation as a cheap and reliable unit, although it is far from the latest technology. An example of this is its 50:1 fuel mix ratio, where Yamaha's 2 strokes have been a more efficient 100:1 as long as I can remember.

Although it comes as standard with a small integral tank, many owners convert them to take an external tank, for which the conversion parts are available cheaply. This motor has a proper, rectified charging circuit, check the small print with other engines, they might be putting out AC current.


Specifications
Price: £949
Engine: 2 Cylinder, 2 stroke, 169cc
Starting: Manual recoil
Controls: Tiller Handle
Gear Shift: Forward-Neutral-Reverse
Transom Height: 508mm / 20"
Fuel Tank: 12 litre spearate tank
Weight: 26kgs
Charging: Yes
Pros: Light yet durable, straightforward operation
Cons: Unglamourous design, poor fuel efficiency

Tohatsu 8 (2 stroke)

A fairly unglamorous looking engine, Tohatsus have gained popularity with those that go to sea for their livelihood, thanks to their no nonsense, durable approach. Another member of the two stroke old school with its 50:1 mix ratio.

Competitively lightweight for an 8.


Specifications
Price: £830
Engine: 1 Cylinder, 4 stroke, overhead valve, 127cc
Starting: Manual recoil
Controls: Tiller Handle
Gear Shift: Forward-Neutral-Reverse
Transom Height: 445mm or 572mm
Fuel Tank: 13 litre separate tank (supplied)
Weight: 27kgs
Charging: 3 amp
Pros: Lightweight for a 4 stroke 5
Cons: Cheaper 4 strokes on the market

Honda BF 5 LEB (Four stroke)

Another favourite with cruising yachtsmen. My 1998 model is still providing sterling service with only a worn out plastic starter ring to show for its 7 seasons' hard use. Honda have been making four stroke outboards longer than anybody, and have always refused to make 2 stroke motors.

The LEB model features the longer shaft and battery charging circuit. Always one of the lightest 4 stroke 5s, it's probably beginning to show its age now with newer generation models such as the Suzuki DF 6 beginning to undercut it on the scales.

Has a simple but handy design feature in its two cast pads protruding either side of the gear lever. As well as protecting the lever in transit, they also importantly remind the user of the safe side for laying the engine down, as 4 strokes can't just be chucked down any way like 2 strokes can.


Specifications
Price: £1149
Engine: 2 Cylinder, 2 stroke, 165cc
Starting: Manual recoil
Controls: Tiller steering, throttle
Gear Shift: Forward-Neutral-Reverse
Transom Height: 508mm/20"
Fuel Tank: 12 litre separate tank
Weight: 27kgs
Charging: 12v, 80w
Pros: Choice of prop, economical for a 2 stroke
Cons: Cheaper 2 strokes available

Yamaha

This engine is available in both 6 and 8 hp versions, the only differences being the carburettor and the price. Yamaha sell all their engines with a choice of prop, and this is no exception with 5 props to choose from 5 to 8.5 inch pitch. With the 5 inch prop, this engine, with its torquey twin cylinder configuration makes a great low speed lugger, suitable as an auxiliary for yachts up to 28 feet. Has a 100:1 mix ratio which helps make it one of the more economical 2 strokes on the market.



Thanks to Mark Compton at Fairweather Marine www.fairweathermarine.co.uk (Tohatsu, Johnson, Mariner) and Mark Bleeker at MB Marine www.mbmarine.co.uk/' (Yamaha, Suzuki, Honda) for their assistance in researching this article.

All prices quoted in the article are RRP. Both shops are able to offer discounts on the RRP of most of the engines featured.





Jake Frith

Jake has written a number of articles for titles such as Sailing Today and ibinews.com, and is currently Editor of the RYA website. He also has a Masters in Online Journalism.

Obsessed with anything that sails, from experimental windsurfers to heavy cruising yachts, Jake once sailed a £2000 Hurley 22 single handed round Britain and double handed across the Bay of Biscay. Not known for scrupulous solo watch keeping, he has run into both a supertanker and the Great Orme whilst asleep. Still a great believer in making adventurous passages in inappropriately small craft, Jake recently made the first (unsuccessful) attempt at rowing round the Isle of Wight in a single scull. He currently owns, cruises and races a Westerly GK 24, based in Southampton.

Email:jakefr@southamptonrowing.org


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